Automatic & Semi-Automatic Batching and Dosing Systems For Intermix, Banbury & Kneader
Weighing & Batching Systems for Tyre and Rubber Compound Manufacturing. In tyre and rubber compound manufacturing, precise ingredient dosing is essential to ensure consistent compound quality, improved process control, and reliable product performance. Our Weighing and Batching Systems are designed to meet the stringent requirements of modern compounding operations — offering high accuracy, full traceability, and intelligent automation. We provide flexible and scalable solutions tailored to your plant layout and production volume. Our systems are capable of handling fillers, carbon black, specialty chemicals, polymers, and oils — all with seamless integration.
System Capabilities – Step-by-Step Solutions
Material Handling & Feeding Systems
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Carbon / Filler direct feeding system
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Semi automatic carbon / filler weighing system
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Direct oil feeding system
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Semi automatic oil weighing system
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Automatic chemical weighing system
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Semi automatic chemical weighing system
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Polymer weighing and feeding system
Automation & Integration
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Store management system
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Quality Management System (QMS)
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Recipe Management System (RMS – MB/FB/DFB)
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Cross verification system
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Output recording system
Mixing & Processing Control
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Mixer sequence control
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Mill control system
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Mill to mill conveyor / Bucket elevator
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Batch-off control system
Carbon / Filler direct feeding system
System Features
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Manual Jumbo Bag Loading
Jumbo bags are loaded manually into each station—ensuring bulk material supply with minimal handling effort.
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Automated Weighing & Feeding
Once loaded, the system performs automatic dosing, weighing, and transfer to the mixer as per the recipe—ensuring consistency, repeatability, and minimal operator intervention.
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Dual Weigh Hoppers + Surge Hopper
The configuration includes two weigh hoppers and a central surge hopper to allow continuous operation and optimized batching cycles.
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Recipe-Driven Operation
The system ensures accurate blending of up to 12 different powders based on programmable recipes.
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Direct Mixer Integration
After weighing, materials are fed directly into the mixer via a centralized discharge path, eliminating intermediate handling steps.
Carbon / Filler direct feeding system
This advanced solution is designed for automatic powder transfer from ground-level jumbo bags to elevated storage silos using a vacuum conveying system, eliminating the need for overhead bag lifting or complex infrastructure modifications. After transfer, the system performs accurate weighing and feeds the powder directly into a mixer or compounding line.
System Features
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Ground-Level Jumbo Bag Unloading Station
Enables easy and safe loading of powders, particularly where building height is restricted.
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Dedicated Screw Feeders
High-efficiency vacuum transfer unit lifts powder to overhead silos, minimizing dust and product loss. Suitable for carbon black, filler powders, pigments, and similar fine materials.
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Automated Weighing and Discharge
Each powder is dosed via screw feeders into dedicated weigh hoppers, ensuring batch accuracy as per the recipe.
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Direct Mixer Integration
post-weighing, powders are conveyed directly into the mixer inlet, enabling fully automatic batch delivery.
Carbon / Filler direct feeding system
This system is tailored for direct feeding of powders into a dual kneader setup, ensuring synchronized, high-precision batch delivery for demanding mixing applications like masterbatch, carbon black, or rubber compound preparation
System Features
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Jumbo Bag Unloading Stations
Large-volume storage frames accommodate bulk powder materials, minimizing handling frequency.
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Dedicated Screw Feeders
Each hopper is equipped with a precision screw feeder for controlled and recipe-driven dosing.
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Independent Weighing Hoppers
Accurate, load-cell-based weighing ensures each material is batched as per formulation.
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Automated Diverter System
Post-weighing, materials are automatically directed to the respective kneader without manual intervention.
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Dual Discharge Lines
Twin output configuration feeds two kneaders simultaneously, supporting parallel operation or alternate batch loading.
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Dust-Free & Efficient
The enclosed system significantly reduces powder spillage and airborne contamination.
Granular direct feeding system
Optimize your material handling with our automatic granular feeding system, designed for seamless integration with kneaders. This compact system is engineered for same-floor placement, offering a highly efficient and accurate method for delivering granular materials directly to your process.
System Features
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Kneader Compatibility
Specifically designed for optimal compatibility and direct feeding into kneaders.
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Same-Floor Installation
Compact design allows for convenient placement on the same floor as your kneader, simplifying layout and operation.
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Vacuum Loading
Granular materials are efficiently loaded into the system bins via vacuum transfer.
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Recipe-Based Automatic Weighing
Materials are precisely weighed from the bins according to pre-programmed recipes, ensuring consistency and accuracy.
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Surge Hopper with Cross-Verification
Weighed materials are transferred to a surge hopper equipped with a load cell for verifying the batch weight before feeding.
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Direct Kneader Feeding
The system provides a direct and controlled feed of weighed materials into your kneader.
Semi automatic carbon / filler weighing system
This Semi-Automatic Carbon / Filler Powder Weighing System is engineered to ensure accurate, efficient, and recipe-driven batching of carbon and filler materials.
System Highlights
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Manual EVA Loading
Operators are only required to manually place EVA bags into designated bowls at each station.
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Automated Weighing
The system automatically weighs the carbon or filler powders based on pre-set recipes, ensuring consistency and accuracy.
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Recipe-Based RGV Collection
A compact Rail Guided Vehicle (RGV) moves through each station, collecting materials precisely as per the recipe plan.
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Optimized Workflow
Once weighing is complete, the bowls are transferred to the opposite side of the platform for further processing—streamlining material flow and reducing manual handling.
Semi automatic carbon / filler weighing system
This Semi-Automatic Powder Weighing System is designed for efficient and accurate batching of up to 8 different powders, such as carbon black, fillers, and other additives used in EVA compounding and similar processes.
System Features
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Multiple Silo Integration
Supports up to 8 powder silos, each equipped with a dedicated screw feeder for precise material dosing.
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Centralized Weighing Hopper
All materials are conveyed via screw feeders and combined into a single weigh hopper, ensuring accurate total batch weight as per the recipe.
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EVA Bag Collection
Once weighed, the batch is discharged into a collection bowl or EVA bag, ready for further processing.
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Operator-Friendly Layout
The system is semi-automatic—operators simply place the EVA bag, initiate the recipe, and the system handles the rest.
Automatic chemical weighing system
System Features
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Integrated Storage & Feeding
Equipped with chemical storage bins and compact, high-precision feeders for consistent material flow.
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Accurate Weighing Module
Advanced weighing units ensure recipe accuracy with a precision of ±3 to 5 grams.
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Fast & Efficient Delivery
The system delivers each recipe within 2 to 3 minutes, optimizing productivity without compromising quality.
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Material Handling Versatility
Capable of dispensing a variety of materials including powders, pellets, flakes, and pastilles.
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Automated Transfer Line
A built-in conveyor system seamlessly moves containers between stations, enabling continuous operation and reduced manual handling.
Semi automatic chemical weighing system
System Features
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Manual Weighing
Operators perform the weighing process directly using a calibrated weigh scale.
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Poke-Yoke Error Proofing
The system incorporates a poke-yoke mechanism on both the loading and weighing sides to guide the operator and prevent mistakes, ensuring the correct chemical is weighed at the right step.
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Versatile Chemical Handling
Suitable for accurately weighing different types of chemicals.
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Integrated Weigh Scale
A reliable weigh scale is integrated into the system for precise measurements.
Direct oil feeding system
System Features
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Multi-Oil Handling Capability
Supports up to 9 types of process oils, allowing flexible and recipe-driven formulation with minimal manual intervention.
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Integrated Heating System
Oil line is equipped with temperature-controlled heating (If necessary) to reduce oil viscosity and improve flowability, ensuring smooth and consistent transfer.
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Dual-Tank Configuration
Includes a dedicated weigh hopper for precise measurement and a surge hopper for storing and stabilizing a complete batch prior to injection.
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High-Pressure Oil Injection
Delivers oil directly to the mixer at pressures up to 20 bar, enabling quick and uniform dispersion into the kneader.
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Automated Weighing System
Weighing is performed based on recipe formulations via high-accuracy load cells, ensuring consistency and traceability.
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Air Purging Unit
A built-in air purge system clears residual oil from the pipeline after each batch, preventing contamination and ensuring accurate dosing in subsequent cycles.
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Fully Enclosed System
The design minimizes oil spillage, enhances operator safety, and ensures a clean working environment.
Semi automatic oil weighing system
System Features
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Integrated Oil Storage Tanks
The system includes dedicated oil storage tanks mounted on a sturdy platform, enabling gravity-fed oil transfer to the weighing bowl.
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Precision Flow Control Valve
Equipped with an automated control valve, the system ensures gradual and accurate oil flow, minimizing overshoot during final weight adjustment.
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Weighing Bowl on Digital Scale
A high-accuracy load cell-based weighing scale with a mounted bowl ensures reliable batch measurement according to formulation requirements.
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Operator-Friendly Design
Designed for Semi-Automatic operation, the system supports manual start/stop control while maintaining batch-to-batch consistency.
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Compact & Space-Efficient
Its small footprint makes it ideal for retrofitting in existing production lines or small-batch applications.
Polymer weighing and feeding system
This system is purpose-built for automated weighing and feeding of polymer bales into a kneader or internal mixer. It ensures precise recipe-based dosing, reduced manual handling, and seamless integration into modern rubber compounding processes.
System Features
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Weighing Conveyor with Load Cells
Equipped with a precision belt conveyor mounted on load cells, this module ensures accurate polymer bale weighing as per the recipe requirement.
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Intermediate Holding Conveyor
It positioned after the weighing conveyor to hold polymer bales and FB chemicals, maintaining correct sequence and spacing for downstream feeding.
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Feeding Conveyor to Mixer
A dedicated feeding conveyor transfers the weighed materials—either directly from the weighing conveyor or from the intermediate conveyors—to the mixer in exact formulation order.
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Recipe-Based Sequential Operation
Fully automated control logic ensures materials are loaded and weighed in strict recipe order, enabling consistent compound quality.
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Heavy-Duty Construction
Built to handle large, dense polymer bales and chemical bags, the conveyors are engineered for durability and minimal maintenance.
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Seamless Integration
Easily integrates with batch control systems or SCADA for full traceability, recipe management, and process reporting.